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Home › Wire-cut electro-erosion machines › Wire EDM with linear motors and AWT, AL-Series ACCUTEX
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Consumables

Wire EDM with linear motors and AWT, AL-Series ACCUTEX
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Wire EDM with linear motors and AWT, AL-Series ACCUTEX

Warranty

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Wire EDM with linear motors and AWT, AL-Series ACCUTEX

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Wire EDM with linear motors and AWT, AL-Series ACCUTEX

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Wire EDM with linear motors and AWT, AL-Series, ACCUTEX

DELIVERY IN 3 MONTHS! TESTWORKS POSSIBLE!

PURPOSE:
The machines are equipped with cylindrical linear motors and high resolution optical rulers of 0.1µm with closed loop control to the motors drivers. Smooth motion on all axes, low friction rate and closed loop control makes possible continuous cutting with highest repeatability, roughness and accuracy on the workpiece. Quick servo motion allows to increase the spark gap control sensitivity and as a result the cutting efficiency by 8-10% comparing with similar machines.

FEATURES

  • ACCUTEX Machines AL-series are capable to reach a surface roughness of Ra 0.35 µm and even Ra 0.08 µm (optionally) and a machin¬ing accuracy of ±2.5 μm. In the basic version, cylindrical linear drive units and linear optical scales with 0.1 μm resolution ensure the full loop control over the machines.
  • The fast servo response causes a higher discharge sensitivity in the spark gap thus increasing cutting speed by 8–10% when compared with similar machines.
  • The machine structure has a T-shape design with a shorter Y-axis (work table) mounted on the X-axis. The broad frame prevents buckling in the extreme points during work table travel
  • AL series of EDM wire-cut machines are designed to perform challenging tasks such as high-precision gapless dies cutting
Parameters
SpecificationsUnitAL-400SAAL-500SAAL-560SAAL-600SAAL-750SA
Cutting accuracyμm

±2,5

Max. workpiece sizemm

790 x 610 x 215

990 x 610 x 295990 x 650 x 295

1190 x 800 x 295

Max. workpiece weightkg

400

500550

750

XY-axes travelmm

400 x 300

500 x 300560 x 360600 x 400

750 х 500

Z-axis travelmm

220

300

UV-axes travelmm

100 x 100

Best surface roughness, Raμm

0.35 (0.06 — optional)

Applicable wire diameter rangemm

0.15 ~ 0.3 (0.1 — optional)

Water tankl

630

900

1060

Min. value of step settingmm

0.0001

Machine sizemm

2051 х 2990 х 2070

2480 х 2980 х 2210

3000 х 3200 х 2250

Machine weightkg

3000

36003700

4300

Features
  • «AC Servo Tension Wheel», wire tension control during cutting, has reverse tension when wire broken.
  • «Wire End Needle-Shaping», special cut-off wire features, when wire burnout the reverse tension pull wire back and needle shape of wire end forming automatically.
  • «Waste Wire Auto Removing Device» – exclusively designed by Accutex. Automatically remove the remains of broken wire by pressed air into the wire rubbish container.
  • SD-Master – the system that provides high repeatability in accuracy by applying the same cutting data on different machines. Improves the quality of the workpiece and simplifies the management procedure. The SD-Master high-speed cut with a stable feed rate stabilizes the cutting process, especially in high-speed mode.
  • AccuteX intelligent current generator – it can work with changing conditions of the workpiece thickness and water washing, which allows processing with high cutting speed and no problems with wire breaks.
  • High resolution signal processor – provides a smoother control of speed and increases the stability of position control. Can match the best contour accuracy.
  • Taper cutting control system – For different cutting parameters, wire diameters, angles and thicknesses of the workpieces, the Accutex controller automatically optimizes the parameters to maintain the best angular performance with high accuracy, as well as the cutting speed. Even at small and continuous angles, Accutex can still provide better accuracy.
  • Anticollision system – The machine has a built-in protection against mechanical collisions of the upper head with devices or workpieces.
  • 6th axis rotary table as option – can be completely submerged in water and will still maintain high performance and accuracy, IP68 protection class. The built-in motorized spindle has an ultra-high resolution of 720,000 pulses per revolution, eliminating problems with backlash. The turntable can be used in both vertical and horizontal positions.
Standard options
  • Windows CE-based CNC and touch screen
  • AWT — automatic wire thread unit
  • SD-Master — extended system of automatic adaptive control
  • Cylindrical linear drives
  • Optical scales on XY axes with 0.1 μm resolution
  • Collision prevention system on XYUVZ axes
  • Water chilling system
  • Upper and bottom water jet nozzles
  • Diamond wire guides, Ø _0.25 mm
  • Current-carrying electrode (collectors)
  • Device for diamond guides replacement
  • Brass wire 0.25 mm (wire spool – 5kg)
  • Toolbox with tools kit
  • Container for spent wire
  • Container for ion-exchange resin
  • Ion-exchange resin
  • Set of filtering elements
  • Wire alignment device
  • Package of technical documentation in English
  • Voltage transformer 380 / 220V+ AVR stabilizer
Extra options
  • Electric lock on the tank door
  • Wire Threading by High Pressure Water Jet (if ordered, the collision prevention system on Z-axis is inactive)
  • MST device for roughness improvement to Ra0.08
  • Remote master — remote monitoring of machine operation status
  • Alarm messenger – text alert of machine status by smartphone
  • Submerged-type rotary table (W axis)
  • Accessory for spools up to 45 kg
  • Accessories for 0.1 mm thick wire
  • Three-color lamp indicating machine operation status
  • PCD-Module – special generator for graphite and polycrystalline diamond cutting
  • Spent wire chopper
Consumables

Brass wire, 0.25mm, price on request
Filters, price from 60EUR/pcs

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CNC EDM WIRE-CUT MACHINE WITH SERVOMOTORS, FLASH TYPE, MS-SERIES

AGELTECH GmbH is a German EDM machine tool manufacturer and supplier, a member of the MEATEC Company Group that has been specializing in the sales of eletro-erosion equipment for over 15 years.

 

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+49 7151 20522580

  info@ageltech.de

Headquaters: Werkstr. 20, 71384 Weinstadt, Germany

Production und Sales: Gutenbergstr. 2, 63456 Hanau, Germany

Working Hours: Monday – Friday from 09:00 to 18:00

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